General Discard Criteria : Crane Wire Ropes
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Rope diameter reduction> 7% of NRD, only due to external wear.
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Rope diameter reduction> 3% of NRD for rotation resistant ropes and > 10% for other ropes due to reasons other than external wear.
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For single layer (6 and 8 strands) and parallel closed ropes if number of visible broken wires exceed 4% of total load bearing in all outer stands of the rope, over a length of 6d or 8% in 30d
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For rotation resistant ropes if number of visible broken wires exceed 2 over a length of 6d or 4 in 30d.
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Concentrated close group of broken wires in a length of 6d or in one strand.
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Wire break in the strand valley indicate internal rope deterioration requiring closer inspection of the rope, 2 or more valley breaks in the 6 x d requires discard.
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Broken wires adjacent to, the termination, requires the termination to be remade by shortening the rope otherwise the rope shall be discarded.
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Localized distortion, damage crushing, kink, loop, birdcage formation.
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Localized core or stand protrusion
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Localized rope diameter reduction or lay variation associated with waviness
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Collapsed core or complete fracture of one strand
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Sign of sever corrosion or pitting
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Damage due to heat.
Note
For discard of ropes other than crane wire ropes relevant codes/standard should be referred.
The rope should be examined by a competent person who should always refer relevant
code/recommendation/ standard for deciding rope discard.





Discard criteria
and Do's and
Don'ts for Steel
Wire Ropes